Apply now »

ASP Shift Operator

General Summary

Assigned the position of shift operator in charge on a specific day, shift operator directly supervises the work of all plant personnel assigned to work during that period. At all other times will work independently or work as a member of a team. Trouble shooting and smooth operation of plant as per guidelines given in operation standard and SOPs is an essential component of daily job. Operator will have overall responsibility at plant unit level and will be reporting to Emirates Steel Phase3 Utility Operation Supervisor & Section Head.

 

Essential Duties and Responsibilities (Key Accountabilities)

Utility Plants Operation: Air Separation Plant.

 

  • Operate and monitor plant, equipment and processes in order to ensure that plant and processes are operating within set parameters.
  • Planning and coordination of utility plant operations within the shift hours according to the main production plant operational requirement.
  • Start up and shut down of plants and equipments as per operation procedures. Liaison with SMP, SMP WTP, and DRP operation teams for the supply of utilities.
  • Take and record readings of running equipment and daily operating conditions, perform standard data analysis and record all data in specified log sheets according to set operating procedures.
  • Follow the lubrication schedule and ensure that equipments are lubricated for trouble free operation
  • Carry out routine inspection, adjustment, checking and cleaning of equipment in order to ensure unplanned plant and process interruptions are minimized.
  • Carry out routine, on the job equipment maintenance and minor repair. Identify and communicate other maintenance / repair needs to the supervisor for onward communication to the Maintenance Department.
  • Ensure all Inspection and Preventive Maintenance is carried out as per predefined schedule
  • Execute work permit procedures and ensure all safety measures are taken before handing over equipment / vessel or pump for maintenance
  • Maintain the plant and operation area clean and safe for operation
  • Follow all operating, safety, environment and quality procedures in order to ensure the highest standards of operation and to support the achievement of continuous uninterrupted utility supply.
  • Carry out checks for emergency and standby equipments, test run and maintained in order to ensure it is kept in good working order at all times.
  • Communicate clearly with relieving operators on the next shift about current plant / equipment operation and conditions and hand over the shift and equipment with full and clear information
  • During emergency, follow all necessary counter measures and contact appropriate staff as laid down in the operating procedures in order to ensure that any risk to personnel, plant or process operation are minimized
  • Participate in the nominated training program for specific knowledge and self-improvement as per the requirement
  • Getting acquainted with all operation areas and manage the shift operation if one of the operator is not available or whenever such situation arises
  • Monitoring the Liquid Oxygen & Liquid Nitrogen tank levels for arrangement of external suppliers and reporting to supervisor
  • Performs assigned priority tasks or special jobs under the supervision of Day supervisor

 

Trouble Shooting:

  • Inspect, Identify and report immediately any problem, discrepancy or abnormality in equipment or process, taking prompt appropriate corrective action
  • Report any problem affecting the production to the superiors to ensure proper information flow and speedy resolution.
  • Review plant operation parameters against the standard to identify trouble and take countermeasure as per standard
  • Act as a support to main plants on non-routine plant and process problems.

 

Safety, Quality & Environment:

  • Follow the safety standard applicable to the area or plant unit of work. Understand the safety / health policy and plan of the company and department
  • Based on the operational experience propose best procedure for safe operation & take quick counter measures in case unsafe situation as per established standards / procedures, whenever necessary
  • Participates the safety and audit training at plant level committee of the department

 

Organization Responsibility:

  • Regular attendance to shift operation as per shift schedule and reporting to supervisor.
  • Communication with other operatives and supervisor for interplant activities.
  • Communication and co-operation with maintenance personnel for carrying out the maintenance job in the plant area.
  • Follow the instructions and any other assigned jobs from supervisor

 

Policies, Procedures & Operation standards:

  • Identify and propose improvements to operating standards, and procedures in order to support continuous improvements in operating procedure or performance.
  • Assists to day supervisor in preparing Operation standards for the operation of various plants and equipments in respective utility plants.
  • Direct responsible for implementation of standard operation policies and procedures in all utility plant areas so that all relevant procedural / legislative requirements are fulfilled while delivering a quality, cost-effective service to customers.

  • Minimum Education Qualifications (Must Haves)      Any preferred professional training (Nice to have)

    • Diploma in Chemical/Mechanical engineering

    Or

    • Bachelor’s degree in chemistry (B Sc)

     

     
    • Air Separation Plant operations
    • Utility Operation
    • Chemical Handling

    Professional Experience (Must haves)                        Previous Experience/exposure Recommendations (Nice to have)

    • 6 + years of experience in Air Separation Plant operation
    • 3 + experience in operation of RM, DR, EAF-CC, Compressed air plant, NG Station, Fire water system in large steel plant, fertilizer plant or in petrochemical plant utility department
    • 2 + years in plant trouble shooting & emergency handling & water analysis
    • 2 + years’ experience as team leader or Supervisor in steel plant, fertilizer plant or in petrochemical plant utility department with high availability & implementing HSE policy
    • 2 + years of experience PLC and DCS system for control of plant operation

Key Performance Indicators                                      

  • Adherence to the budgeted delay of the plant (Measured in % delay)
  • Adherence to the department safety targets (LTI, near miss and accidents) (measured in %)
  • Near miss notifications from individuals (measured in numbers)
  • Adherence to the work permit and safety procedure (100% compliance)
  • Timely up gradation of SOP’s
  • Proper documentation of plant records (Log sheet, Log Book and safety records).

Apply now »