Engineer - Process Metallurgy Wire rod and value added grade
Department
Metallurgy
Shift Scheduling
No
General Summary
To review the operational data for Rolling of (Wire rod & VAG).) on a regularly basis, analyze and evaluate the efficiency and quality of rolling. Analyze failure details and root causes, evaluate functional and technical activities of the rolling mill, suggest engineering improvements and follow up for the implementation. In addition suggest new ideas/Technologies to enhance plant and process performance (quality, production, maintenance, safety,…etc.)
Essential Duties and Responsibilities
- Review production reports of Rolling Mills (Wire rod & VAG) on a regularly basis review data logging of the process parameter to improve the quality. Analyzes failure details and root causes, evaluates functional and technical activities.
- Describe process limitations, parameters and correctness of Rolling Mills (Wire rod & VAG) production for updating, modifying and improving systems.
- Prepare a Weekly report of Rolling Mills (Wire rod & VAG) with gap analysis and recommendation to reach benchmark/design production rate.
- Assess implementation of operational procedures covering all areas of Rolling Mills (Wire rod & VAG) activity so that all relevant procedural requirements are fulfilled
- Conduct data analysis and prepare action reports on a range of production performance & technical areas/issues in order to ensure that the management has the necessary information to support decision making.
Essential Duties and Responsibilities(Contd)
- Technical analysis of Rolling Mills (Wire rod & VAG) output in alliance with company objectives to ensure efficiencies
- Follow up new projects/modifications as per the company Strategy Plant.
- Identifies & proposes opportunities of engineering improvements for His / Her concerned area of expertise and supports follow-up for the implementation.
- Develops the basic engineering information for the implementation of small projects, according His / Her area of expertise.
- Conducts activities for the new product development along with metallurgy department team.
- Conducts feasibility analyses to evaluate / support opportunities of investment for the expansion / renewal / improvement of the Company plant facilities & equipment.
- Conduct data analysis and prepare action reports on a range of production performance & technical areas/issues in order to ensure that the management has the necessary information to support decision making.
- Monitoring & investigating about fulfillment of health safety & environment standards.
Additional Duties and Responsibilities
- National Development Program: Assist in developing UAE National employees in their respective areas and prepare them for acquiring targeted positions.
- Other responsibilities and activities related to metallurgy assigned by the Metallurgy Manager
Knowledge, Skills and/or Abilities required
- Detailed knowledge of Rolling mill (Wire rod & VAG) operation and Rolling mill equipment, Rolling (Wire rod & VAG).
- Detailed knowledge of quality aspects of various steel grades
- Analyzing and Problem-solving skills
- Ability to work for a collective output in a cross functional, highly interactive and flat structure
- Responsibility and Accountability to complete tasks in a thorough, accurate and timely manner
- Drive and resilience to effectively complete the assigned tasks
- Interpersonal and Communication skills to facilitate with methods of conveying information
- Professionalism and Team Skills with a Health, Environment, Safety and Quality focus.
- Computer knowledge, MS office.
- Knowledge of TPM, Quality circle, 5S etc.
Minimum Education Qualification (Education Degree)
Bachelor
Any preferred professional training
Graduate Degree or above in Metallurgical Engineering Preferred
Professional Experience (Must haves)
- 10 years of experience in own area of specialization.
- R&D Experience.
- Strong theoretical background
- Industry specific experience is essential for this role
Previous Experience/exposure Recommendations
Key Performance Indicators
- Analysis and Improvement suggestions
- Cost reduction
- Projects delivered on time
- Root cause analysis
- Health Safety and Environmental Compliance
Behavioural Competencies
Technical Competencies
Working Condition Requirement