Inspector

General Summary

The prime objective of the Inspector is to do inspection running and stopped equipment’s to the best efficiency and effectiveness.

Essential Duties and Responsibilities (Key Accountabilities)

  • All kinds of equipment inspection as per schedule received from the inspection and lubrication foreman and as and when a need raises.
  • Active participation in all corrective actions resulting from above inspections.
  • Comprehensive feedback to the inspection and lubrication foreman on all the jobs they take up and results at the appropriate time.
  • Actualization of inspection results in the scheduling system and raising work request for all the abnormalities found during the course of their job.
  • In case of emergency to take immediate by informing inspection and lubrication foreman or his superior and the concerned departments.
  • To carry out all special inspections as directed by their superiors like Internal inspections etc.,
  • To have at all times a good overview of all equipment’s through comprehensive visual inspection.
  • Maintenance of all condition monitoring instrument.
  • Proper care of tools and tackles issued to them.
  • Timely Information on material and spare needs to be given to the inspection and lubrication foreman on a regular basis.
  • Shifting of all necessary material to site of work and back.
  • To cooperate with lubricators and other inspectors in case of need or as directed by their superiors.
  • To ensure housekeeping of the area of work is maintained properly.
  • Should be at all times safety and environment conscious.
  • Strict adherence and knowledge of organizational systems like procedure, instructions etc.,
  • To do all and sundry jobs as and when required by the plant and as directed by his superiors.
  • Sees to it objectives of the department is fulfilled in all respects.

 

Additional Duties and Responsibilities

 

 

 

Knowledge, Skills and/or Abilities (attributes) required.

To perform this job successfully, an individual must be able to perform each duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and abilities required.

  • Manufacturing knowledge.
  • Plant equipment knowledge.
  • Basic Micro processing (computers) knowledge.
  • Equipment working knowledge.
  • Problem analysis and troubleshooting ability.
  • Mastery in handling condition monitoring tools.
  • Mastery in vibration analysis.
  • Quality conscious.

Minimum Education Qualifications (Must Haves)

    Preferred professional training (Nice to have)

  • Diploma in Mechanical Engineering.
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Professional Experience (Must Haves)

    Experience Recommended (Nice to have)

  • Minimum 3 years’ experience cements manufacturing preferably as mechanical technician with Inspection background.
  • English (written & spoken)
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Key Performance Indicators                                      

  • Increase MTBF (Meantime between Failures # 340 Hrs.
  • Reduce unplanned downtime <6%
  • Minimum Monthly WO Backlog <5%
  • Reduce Maintenance Expanses MCI <1
  • Increase RF of Raw Mills, UF >92%
  • Increase RF & ensure Max. availability of Kiln, UF >94%, Clinker Target 3.0 Million 
  • Increase RF& ensure Max. Availability of Cement Mills (Related to Sales Pla & Silo Levels0 RF >90%

 

  • Maximize Kiln & RM productivity PF = 100%
  • Monitor & follow up the daily plan results with an robust plan of Correction actions. Actual vs Budget <1
  • Post & follow up Project Nama initiatives AED 6.0 Million / Annum.
  • Maintain Power consumption OPC (In Bin SPC <92kwh/ton cement
  • Compliance to MySheq personal KPIs- Observation >48