Main Pulpit Operator

Department

RM123&5

Shift Scheduling

Yes

General Summary

To operate the mill equipment safely as per the standard working procedures and monitor various parameters, graphs, and to be able to modify the parameters to ensure smooth production. Set rolling mill parameters according to the size rolled and ensure proper adjustment of parameters.

Essential Duties and Responsibilities

· To operate the mill equipment’s safely as per standard working procedures.

· Monitor various parameters, graphs and be able to modify the parameters to ensure safe operation.

· Able to identify and understand HMI alarms and detect potential premature failures.

· Continuous monitoring of the mill during production.

· Set rolling mill parameters according to the size rolled and ensure proper adjustment of parameters.

· Maintain good cooperation and communication with other shift operators to achieve common production goals.

· To be familiar with HMI alarms to detect potential premature failure.

· To inform Shift Supervisor of any malfunction that needs immediate attention and action.

· Able to identify malfunctioning of the equipment and give proper feedback to maintenance crew.

· To keep the work area always clean and tidy.

· Follow all management directives, regulations and policies relating to safety, quality, health and environment.

· From the HM1 and mill floor monitor the operation of the mill.

· Any abnormality informs to the concern person/Supervisor.

· Pass the message to CP1 and CP3 to the concerned agency to attend.

· Make the necessary changes in the rolling parameters as per the requirement and inform to the Supervisor.

· Reduce of increase the mill/speed for any Q.C. problems.

· Any emergency case stops the operation.

· Safety of the equipment’s will be the prime responsibility.

· For the size change/pass do the necessary changes in the rolling parameter.

· Able to operate the pendant crane after he attend and passed the Safe Cane Operation Course arranged by ESI Training Department.

Essential Duties and Responsibilities(Contd)

Additional Duties and Responsibilities

· To assist furnace operator whenever he is out of pulpit.

· To assist roller operator during pass/size changing activities and during downtimes.

Knowledge, Skills and/or Abilities required

To perform this job successfully, an individual must be able to perform each duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and abilities required.

· Knowledge on basic principles of mill process automation.

· Basic knowledge in rolling operation.

· Basic computer skills.

· Good written and command of English.

· Communication skills.

· Good analytical skills.

· Safety awareness and teamwork.

Minimum Education Qualification (Education Degree)

Any preferred professional training

. Diploma holder in Mechanical, Metallurgical, Electrical or Instrumentation engineering.

· Rolling mill operation

· Basics of process automation

Professional Experience (Must haves)

Minimum of 5 years’ experience as Main pulpit operator in bar and rod mill.

Previous Experience/exposure Recommendations

· Shop floor experience in rolling mills.

Key Performance Indicators

· Maximum of one cobble due to operator’s mistake per month.

· Maximum of one operator’s mistake per month – failure to identify equipment failure which leads to production delays.

· Zero Accident.

· First time right skill.

· Reduce the mill setting time after the size change and pass change.

· Reduce the rejection after size/pass change because of tension or compression in the mill.

· Very close monitor the alarms and inform the same to the concerned agency for the immediate action to reduce the major failure.

Zero accident.

Behavioural Competencies

Technical Competencies

Working Condition Requirement