Operator - Shift Controller Semi Finished

General Summary

Organizing and coordinating of the various activities in the billet bay area after CCM aimed at ensuring smooth production and delivering quality product to the Rolling Mills and/or customerss

Essential Duties and Responsibilities (Key Accountabilities)

• Carries out duties assigned by the supervisor according to production requirements.
• Marks the first & last billet of every heat for the traceability purpose.
• Manually write the heat number on the first & last billet in case of the absence of marking machine for any reason.
• Verifies the physical number of produced billets & informs the CCM control room.
• In case of any abnormality, he identifies the non-conforming products and keeps it in inspection bed.
• Controls, inspects and stacks the good products and the non-compatible sequence in accordance to the WI (SMD2-CC-WI-011).
• Coordinate with the rolling mills controller to transfer the required billets on daily basis as per the working instruction.
• To ensure availability of consumables and tools required for carrying out billet handling operation in the CC machine.
• Ensures that work area is clean and free of any obstacles or encumbrances.  
• Ensures the effective implementation of operational policies covering all areas of the casting plant so that all relevant procedural / legislative requirements are fulfilled while delivering a cost –effective quality product to RM operation. 
• Carries out timely check on the billet quality to ensure consistent product quality
• Sample collection by gas cutting.
• Co-ordinates with QC to ensure that the quality and quantity of the product delivered are consistent.
• NQA Job Responsibility:
• Shall be responsible for performing semi-finished product identification, segregation, handling & storage as specified in the Emirates Steel QS Program to ensure compliance to applicable Standards, ASME Code and Customer requirements

Additional Duties and Responsibilities

• To impart training for new employees
• To coordinate with cranes and the casting operators regarding the quality of billets supplied by the CC plant

Knowledge, Skills and/or Abilities (attributes) required

• To perform this job successfully, an individual must be able to perform each duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and abilities required
• Sufficient Technical knowledge of casting and casting parameters